Numerical Investigation of the Effect of Shot Peening Parameters on the Residual Stresses Using a Random Three-dimensional Finite Element Model

Document Type : Solid Mechanics

Authors

1 Ph.D. Student, Faculty of Mechanical Engineering, University of Guilan, Rasht, Iran

2 Corresponding author: Associate Professor, Faculty of Mechanical Engineering, University of Guilan, Rasht, Iran

Abstract

Shot peening is a cold working process that is used to increase the fatigue life of metal parts by creating compressive residual stress on their surface. The experimental investigation of the parameters of this process is very difficult and expensive, therefore, the finite element method is usually used to simulate and investigate the parameters of this process. However, most of the existing finite element models are not able to describe the real and random movement of the flow of particles and are also limited in terms of modeling the number of particles. Therefore, in this research, in the first stage, a finite element model of the shot pinning process is presented, which is capable of simulating the random and numerous states of this process, and in the next stage, the effect of different parameters of this process such as the size, velocity and angle of throwing the balls on the residual stress is investigated. the result of these investigations led to finding the optimal values of these parameters, so that the optimal value for the diameter of the shots was 1.5 mm, for the velocity of the shots was equal to 100 m/s and for the throwing angle of the shots was equal to 90 degrees. Also, the increase in the diameter of the shots had the greatest effect and the increase in the launch angle of the shots had the least effect in increasing the amount and depth of the residual stress. Also, we were able to numerically measure the important parameter " Shot peening intensity" which is usually measured experimentally by Almen gauge using this model. The obtained results were in good agreement with the experimental results obtained from the work of other researchers and therefore the validity of the presented model can be assured.

Highlights

  • Application of shot pinning in increasing the fatigue life of parts
  • Optimal values of shot peening parameters
  • Shot peening intensity and saturation curve
  • 3D random finite element model
  • Residual stress profiles of shot peening

Keywords

Smiley face

References

[1] Al-Hassani S. Mechanical aspects of residual stress development in shot peening. Shot Peening. 1981;583.
[2] Al-Hassani S. The shot peening of metals―Mechanics and structures. SAE transactions. 1982:4513-25.
[3] MIC. Shot Peening Applications. 9th ed: Metal Improvement Company; 2005.
[4] Almen JO, Black PH. Residual stresses and fatigue in metals; 1963.
[5] Al-Obaid Y. Shot peening mechanics: experimental and theoretical analysis. Mechanics of Materials. 1995;19(2-3):251-60. DOI :10.1016/0167-6636(94)00036-G.
[6] Kobayashi M, Matsui T, Murakami Y. Mechanism of creation of compressive residual stress by shot peening. International Journal of Fatigue. 1998;20(5):351-7. DOI :10.1016/S0142-1123(98)00002-4.
[7] Meguid S, Shagal G, Stranart J, Daly J. Three-dimensional dynamic finite element analysis of shot-peening induced residual stresses. Finite elements in analysis and design. 1999;31(3):179-91. DOI :10.1016/S0168-874X(98)00057-2.
[8] Guagliano M. Relating Almen intensity to residual stresses induced by shot peening: a numerical approach. Journal of Materials Processing Technology. 2001;110(3):277-86. DOI :10.1016/S0924-0136(00)00893-1.
[9] Schiffner K. Simulation of residual stresses by shot peening. Computers & structures. 1999;72(1-3):329-40. DOI :10.1016/S0045-7949(99)00012-7.
[10] Deslaef D, Rouhaud E, Rasouli-Yazdi S, editors. 3D finite element models of shot peening processes. Materials science forum; 2000: Trans Tech Publ. DOI :10.4028/www.scientific.net/MSF.347-349.241.
[11] Majzoobi G, Azizi R, Nia AA. A three-dimensional simulation of shot peening process using multiple shot impacts. Journal of Materials Processing Technology. 2005;164:1226-34. DOI :10.1016/j.jmatprotec.2005.02.139.
[12] Edward AB, Heyns PS, Pietra F. Shot peening modeling and simulation for RCS assessment. Procedia Manufacturing. 2017;7:172-7. DOI :10.1016/j.promfg.2016.12.044.
[13] Hong T, Ooi J, Shaw B. A numerical study of the residual stress pattern from single shot impacting on a metallic component. Advances in Engineering software. 2008;39(9):743-56. DOI :10.1016/j.advengsoft.2007.10.002.
[14] Miao H, Larose S, Perron C, Lévesque M. On the potential applications of a 3D random finite element model for the simulation of shot peening. Advances in engineering software. 2009;40(10):1023-38. DOI :10.1016/j.advengsoft.2009.03.013.
[15] Miao H, Demers D, Larose S, Perron C, Lévesque M. Experimental study of shot peening and stress peen forming. Journal of Materials Processing Technology. 2010;210(15):2089-102. DOI :10.1016/j.jmatprotec.2010.07.016.
[16] Miao H, Larose S, Perron C, Lévesque M. Numerical simulation of the stress peen forming process and experimental validation. Advances in Engineering Software. 2011;42(11):963-75. DOI :10.1016/j.advengsoft.2011.05.025.
[17] Xie L, Wang C, Wang L, Wang Z, Jiang C, Lu W, Ji V. Numerical analysis and experimental validation on residual stress distribution of titanium matrix composite after shot peening treatment. Mechanics of Materials. 2016;99:2-8. DOI :10.1016/j.mechmat.2016.05.005.
[18] Ullah H, Ullah B, Rauf A, Muhammad R. Dynamic finite element analysis of shot peening process of 2618-T61 aluminium alloy. Scientia Iranica. 2019;26(3):1378-87. DOR https://dorl.net/dor/20.1001.1.10263098.2019.26.3.9.2.
[19] Liu H, Dong H, Tang J, Ding H, Shao W, Zhao J, Jiang T. Numerical modeling and experimental verification of surface roughness of 12Cr2Ni4A alloy steel generated by shot peening. Surface and Coatings Technology. 2021;422:127538. DOI :10.1016/j.surfcoat.2021.127538.
[20] Yuan H, You Z, Zhuo Y, Ye X, Zhu L, Yang W. Numerical and Experimental Study on Reasonable Coverage of Shot Peening on ZGMn13 High Manganese Steel. Frontiers in Materials. 2022;9:897718. DOI :10.3389/fmats.2022.897718.
[21] Mousa H, Omari MA. Investigating the effect of shot peening parameters on the peened surface damage using FEA. Results in Engineering. 2023:101355. DOI :10.1016/j.rineng.2023.101355.
[22] Mohamed GF, Soutis C, Hodzic A. Blast resistance and damage modelling of fibre metal laminates to blast loads. Applied Composite Materials. 2012;19:619-36. DOI :10.1007/s10443-011-9225-8.
 
Aerospace Mechanics
Volume 20, Issue 1 - Serial Number 75
Serial No. 75, Spring
April 2024
Pages 77-88

Files

History

  • Receive Date: 17 August 2023
  • Revise Date: 27 August 2023
  • Accept Date: 10 October 2023
  • Publish Date: 15 April 2024

Share

How to cite

Statistics